QUALITY ASSUARANCE PLAN FOR PIPES

QUALITY ASSURANCE PLAN FOR PIPES

Sr. No.

Stages Of Inspection

Inspection By Third Party /Client's Representative

I. RAW MATERIAL IDENTIFICATION and Check testing Putting stamps on identified Pipes and Samples and sending samples to Govt. approved Lab.
Dimensional & visual checking At random or as desired by third party Inspector / By client's representative & verification of Manufacturer's test Certificate
Chemical Analysis Witnessing of Tests & verification of Test Report
Physical - Tensile Test & Micro Test Witnessing of Tests & verification of Test Report
I.I. Acceptance of Materials Putting final identification mark on Pipes and issuing of Dispatch Clearance Certificate


QUALITY ASSURANCE PLAN FOR WELDED PIPES

Sr. No.

Stages Of Inspection

Inspection By Third Party /Client's Representative

I. RAW MATERIAL IDENTIFICATION and Check testing Putting Stamps on identified Raw materials and samples and sending samples to Govt. approved Lab
Dimensional & Visual checking At random or as desired by Third Party Inspector / By client's representative
Chemical Analysis Witnessing of Tests & Verification of Test Report
Physical - Tensile Test & Micro Test Witnessing of Tests & Verification of Test Report
II. Stamp Transferring Only if test conforms to your specification
Submission of : WPS Approved by Third Party / Client.
PQR Witnessed by Third Party Client
WELDERS PERFORMANCE TEST Verification of Approved Lab Test Certificate
Filler Wire / Welding Rod Chemical Analysis to be carried out /M.T.C. to be verified
III. D. P. Test (a) 100 % Root Run (b) 100 % Final Weld To be witnessed by Inspector
Radiographic Examination for 10% Weld joints or as desired by Customer / Inspector X- Ray Films and Test Reported to be verified
Hydro Test (On Random samples) Test reports to be verified
Pickling and Passivation Report shall be submitted to Inspector
IV. Tensile Test on the welded portion, Micro Test on The weld effected area To be witnessed and Reports to be verified
Flattening Test of finished pipe To be witnessed and Reports to be verified
V. Final Inspection Dimensional check & Visual Inspection
VI. Acceptance of Materials Putting final acceptance mark on the materials and etching / stenciling and issuing of / dispatch Clearance Certificate


QUALITY ASSURANCE PLANS FOR 2 HALVES WELDED PIPE FITTINGS FOR STAINLESS STEEL, ALLOY STEEL & CARBON STEEL

Sr. No.

Stages Of Inspection

Inspection By Third Party /Client's Representative

I. RAW MATERIAL : Identification and Check testing Stamping on identified Raw Materials and samples andsending samples to Govt. approved lab
II. DIMENSIONAL & VISUAL CHECKING At random or as desired by Third party inspector / by client's Representative
III. CHEMICAL ANALYSIS Witnessing of Tests & Verification of Test Report
IV. PHYSICAL : Tensile Test Micro Test Witnessing of Tests & Verification of Test Report
V. STAMP TRANSFERRING TO TEMPLATES Only if the Tests confirms to order specifications
VI. SUBMISSION OF : WPS PQR Approved by Third Party / Client Witness by Third party client
VII. WELDERS PERFORMANCE TEST Verification of Approved Lab Test Certificates
VIII. FILLER WIRE / WELDING ROD Chemical analysis to be carried out / M.T.C. to be verified
IX. D.P.TEST (a) 100 % Root Run
(b) 100 % final weld
To be witnessed by Inspector
X. RADIOGRAPHIC EXAMINATION FOR 10 % WELD JOINTS OR AS DESIRED BY CUSTOMER / INSPECTOR X - Ray films and Test Report to be verified
XI. Tensile Test on the Welded portion Micro Test on the weld effected area To be witnessed and reports to be verified
XII. HEAT TREATMENT & SOLUTION ANNEALING As desired by client / Third Party Inspection Agency
XIII. PICKLING AND PASSIVATION FOR S.S. Report shall be submitted to Inspector
XIV. SHORT BLASTING, OILING /WARNISHING AND PAINTING FOR A.S. & C.S. Visual Inspection
XV. MARKING Etching / Punching of size, sch, specn. & heat No.
XVI. FINAL INSPECTION Dimensional check & Visual inspection
XVII. ACCEPTANCE OF MATERIALS Putting final Acceptance Identification Marks and issuing of Dispatch Clearance Certificate.


Metal Industrial Cooperation

Pipe Fittings, Tube Fittings, Butt weld fittings, Forged fittings, IBR Forged Fittings, Outlets, Bends, Pipes & Tubes, Sheets & Plates, Flanges, Bar & Wire